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Case Studies

Warringah Freeway Upgrade

Antec supported one of Sydney’s biggest road upgrades with a reliable supply of shear studs for bridge and deck works. Consistent product quality and timed deliveries helped keep critical stages moving in a complex live traffic environment.

Project name

Warringah Freeway Upgrade

Client

Transport for NSW delivery partners

Location

North Sydney to Cammeray, NSW

Year

2024

Scope of work by Antec

Supply of approximately 25,000 shear studs for structural steel and composite deck interfaces.

 

Background

The Warringah Freeway Upgrade is a city-shaping project that simplifies interchanges, renews bridges and integrates with the Western Harbour Tunnel to improve traffic flow and safety across the harbour corridor.

 

Challenge

Tight staging within Australia’s busiest road corridor demanded precise sequencing, night works interfaces and dependable materials supply to align with bridge replacement and deck pour windows.

 

Antec’s solution

Antec provided headed shear connectors to suit composite bridge deck design, with staged deliveries aligned to traffic and construction staging.

 

Implementation

  • Batch deliveries timed to pour sequences and temporary works windows
  • Product traceability and weld procedure documentation supplied to site
  • On-call coordination for night shift and weekend possessions

 

Benefits and results

  • No supply-related delays during critical deck works
  • Consistent weld performance and compliance documentation supported QA closeout
  • Improved programme certainty for the contractor team

 

Key takeaways

  • Reliable stud supply reduces risk on complex live-traffic bridge works
  • Close supplier coordination is essential when staging and access are constrained

 

Why this project matters for Antec

Confirms Antec’s strength in large road and bridge programs where logistics and timing are mission-critical.